Ligne de production d’engrais organique de 20000 TPA

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Nowadays, more and more people are investing in production of organic fertilizer. For what ? On the one hand, thanks to balanced nutrient content and reduced pollution, demand for organic fertilizers increases. On the other hand, with the rise of livestock farming, large quantities of animal manure must be disposed of. Transforming this manure into organic fertilizer is therefore an ideal solution.. Whether you are a beginner or want to get started in small-scale organic fertilizer production, you can buy our organic fertilizer production line with a capacity of 20 000 t/an.

Organic Fertilizer Granulation Plan 20000 TPY
Organic fertilizer granulation plan 20000 TPY

Settings

  • Ability: 3-4 T/H
  • Type: Powder and granules
  • Cost: 40 000 $ – 150 000 $
  • Equipment material : Q235 carbon steel, alloy
  • Application : Animal manure waste, straw, rice husk, résidus de biogaz, sludge, etc.

How is a 20,000 t/year organic fertilizer production line designed??

As a professional fertilizer equipment factory, YUSHUNXIN will develop a business plan adapted to your actual conditions. Capacity is an essential element to take into account. So what equipment is used for a 20,000 t/year organic fertilizer production line?? It is generally advisable to operate the fertilizer preparation line in two shifts per day, for 10 hours per shift. It is therefore necessary to purchase organic fertilizer machines with a capacity of 3 at 4 t/h. For that, We recommend purchasing the following equipment:

Small-scale compost turner

To transform farm manure into organic fertilizer, it is necessary to compost the manure in order to eliminate harmful substances. For small-scale fertilizer fermentation, many fertilizer suppliers favor our grooved compost turner or our tank fermentation machine. The first is more economical, while the second allows the fermentation of the manure to be completed more quickly.

équipement de compostage d'engrais à petite échelle
équipement de compostage d’engrais à petite échelle
dynamic dosing machine
dynamic dosing machine

Fertilizer dosing machine

YUSHUXNIXN fertilizer dosing equipment generally adopts electric weighing technology. It thus allows the different raw materials to be dosed according to the required proportions.. So, you can produce more nutrient-rich and higher quality organic fertilizer.

SXFLF-600 New vertical crusher

This new vertical fertilizer crusher is equipped with special steel grinding blades. It offers a prolonged lifespan and allows compost to be quickly ground into fine powder. What's more, we use a plate of polypropylene as a coating and the absence of a sieve. It is therefore particularly suitable for materials with high humidity and is not easily blocked. The SXFLF-600 vertical crusher has a capacity of 3 has 5 t/h and a power of 22 kW.

Broyeur d'engrais organique 5 TPH
Broyeur d’engrais organique 5 TPH
tamiseur de poudre d'engrais
tamiseur de poudre d’engrais

Powder screening equipment

To prepare a better quality organic fertilizer, screening is essential. A rotating powder screen separates waste and large particles from fine compost powder. Waste (stones, butts, etc.) are then discharged and the large particles are crushed. This improves the purity of the final fertilizer and reduces waste.

Single Shaft Horizontal Mixer

This mixer processes organic fertilizers using a set of double helical ribbon blades. It allows a homogeneous mixture of various organic materials, thus guaranteeing a production of fertilizer balanced in nutrients. It can simultaneously process 2 has 5 t/h of organic fertilizers, which is suitable for an organic fertilizer production line with a capacity of 20,000 tons per year.

single shaft mixer for fertilizer processing
single shaft mixer for fertilizer processing
disc granulator for the production of organic fertilizer 20 000 TPY
disc granulator for the production of organic fertilizer of 20,000 TPY

SXYZ-3000 Tray Granulator

For the production of organic fertilizer granules 3 has 4 t/h, SXYZ-3000 tray granulator is a popular product. Its granulation rate reaches 93 %, which allows compost powder to be more efficiently transformed into pellets. What's more, its small footprint and its advantageous price allow savings on the installation of an organic fertilizer production system of 20,000 t/year.

Fertilizer granule screener

Like a powder sifter, fertilizer pellet screener can divide finished organic pellets into small size pellets, of required size and large size. It then helps transport the qualified organic fertilizer granules to the next process and return other fertilizers for re-granulation.

pellet sieving machine
pellet sieving machine
small scale fertilizer dryer
small scale fertilizer dryer

SXHG-1212 Rotary Dryer

Using the wet granulation method, the moisture content of organic fertilizers is approximately 20 % after granulation. However, for easy transport and storage, it is generally necessary to reduce the water content to less than 10 %. How to dry organic fertilizers after granulation? And séchoir rotatif professional is made for you. Its internal hot air temperature can reach 300°C, which allows organic fertilizer granules to dry in record time.

SXLQ-1212 Rotary Chiller

Après séchage, the temperature of the organic fertilizer produced is approximately 30 has 40 °C. It cannot therefore be packaged directly and requires cooling.. SX offers you the SXLQ-1212 rotary cooler, suitable for small-scale fertilizer cooling.

Refroidisseur rotatif pour la fabrication d'engrais
Refroidisseur rotatif pour la fabrication d’engrais
machine semi-automatique d’ensachage de granulés d’engrais

Automatic packaging scale

Finally you need to pack organic fertilizer granules. Manual bagging takes time. This is why we have designed automatic fertilizer packaging equipment for you. Its quantitative precision can reach 2 ‰ and you can freely choose to package the fertilizer in bags of 10 kg, 25 kg, 50 kg, etc.

How to set up an organic fertilizer production plant of 20,000 tonnes per year at a lower cost?

The example above illustrates an organic fertilizer granule production line of 20,000 tonnes per year. The investment is approximately $100,000 to $170,000. However, is it possible to set up an organic fertilizer production plant of 20,000 tonnes per year at a lower cost? Bien sûr. Here are some examples of business plans for fertilizer production:

Flat Matrix Dry Granulation System

This fertilizer preparation line mainly adopts dry granulation method, which uses the extrusion force between the roller and the mold to transform the compost powder into pellets. What's more, the moisture content of raw materials is less than 10 %. It is therefore not necessary to remove excess moisture from the fertilizer particles. So you can save on the purchase of a fertilizer dryer and cooler. The preparation cost is then between 50,000 and 150,000 $.

système de granulation d'engrais à matrice plate
système de granulation d’engrais à matrice plate

Tips: For produce 20,000 tons of organic fertilizer per year (3-4 t/h), you may need to purchase 2 flat die granulators at least.

plan de fabrication d'engrais organique en poudre
plan de fabrication d’engrais organique en poudre

Ligne de production d’engrais organique en poudre

Is there a system for producing organic fertilizer at a lower cost?? If you simply want to turn organic waste into fertilizer, you can opt for a small-scale organic powder fertilizer production line. It includes a reduced number of machines, including a small compost turner, a loading dispenser, a vertical crusher, a powdered compost sieve, packaging equipment and a conveyor belt. With only $30,000 to $45,000, you can build a powdered organic fertilizer production plant of 20,000 t/year.

Why can YUSHUNXIN provide you with economical 20,000t/year organic fertilizer production equipment?

Factory price

YUSHUNXIN, Chinese leader in fertilizer equipment manufacturing, has its own fertilizer machine manufacturing plant, with an area of ​​approximately 40,000 m². So you can buy machines at factory prices. No additional costs, the most advantageous price is guaranteed.

Usine d'équipements pour engrais YUSHUNXIN
Usine d’équipements pour engrais YUSHUNXIN
Aménagement d'une ligne de production d'engrais organique de 20000 TPA
Aménagement d’une ligne de production d’engrais organique de 20000 TPA

Design of tailor-made projects

YUSHUNXIN will also offer you an organic fertilizer production plan adapted to your needs. Bien entendu, production budget is included. Contact us now to get your organic fertilizer production line!

In addition to an organic fertilizer production line of 20,000 t/year, YUSHUNXIN also offers solutions tailored to your needs, with other abilities: an organic fertilizer production line with an annual capacity of 30,000 t/year, an organic fertilizer installation of 50,000 t/year, a project to produce organic fertilizers of 100,000 t/year, etc. Do not hesitate to contact us to develop your own fertilizer business plan.

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