Fertilizer Granulation Equipment

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When producing granulated fertilizer, there are various industrial fertilizer granulation equipment at YUSHUNXIN at your disposal. Including disc granulator (pan pelletizer), the rotating drum granulator, the double roller press, the flat die mill, the stirring tooth granulator and the stirring rotary drum granulator. They can fully meet your needs for manufacturing organic fertilizers (For example, animal manure) and NPK compound fertilizers, using either wet granulation, either dry granulation. At the same time, YUSHUNXIN offers customization solutions according to your needs. Capabilities range from 1 has 30 tons per hour, with prices between 3 000 $ et 95 000 $.

industrial fertilizer granulation machines
machines de granulation d’engrais industriels

Main parameters

  • Ability: 1 at 30 t/h
  • Particle size: 1 to 10 mm
  • Pellet shape: Round balls, flat balls, columns, etc.
  • Granulation rate: 90 % at 95%
  • Equipment price: 3 000 $ at $95,000
  • Equipment material : Carbon steel, alloy (custom made)
  • Applications: Manure, biogas residues, NPK granules, engrais phosphatés, etc.

What Types of Fertilizer Granulating Equipment Can You Buy ?

When you want to produce granulated fertilizer, a suitable granulator is necessary. As a professional fertilizer equipment supplier, YUSHUNXIN designs various fertilizer granulation equipment for your choice. They can all help you quickly transform powdered fertilizer materials into granules.

Disc granulator

The granulateur à disque is one of the 3 Main Fertilizer Pellet Making Machines. Because it has a granulation rate greater than 93 %, an economical price, low space occupancy, etc. It mainly relies on the rotation of the disc to granulate the fertilizer. After rotating the disk, a centrifugal force rolls the powdered fertilizer materials, which combine with each other and transform into granules.

granulateur à disques d'engrais
granulateur à disques d’engrais
Rotary drum granulator for large scale fertilizer pellet manufacturing
Rotary drum granulator for large-scale fertilizer pellet manufacturing

Rotary Drum Granulator

Different from disk granulator, le granulateur à tambour rotatif takes a cylindrical shape. This way, it can accommodate a larger quantity of materials. This machine can therefore produce more fertilizer granules than others. However, in a similar way, it transforms the powder into granules thanks to the rotation of the body and the cohesive force of the water.

Double Roller Extrusion Granulator

However, if you want to transform chemical materials into pellets more efficiently, we recommend you choose our granulateur à rouleaux doubles. Because it mainly uses the extrusion force between the rollers to granulate the compound fertilizer. It involves almost no water, allowing you to reduce the expense and time required for drying and cooling the fertilizer.

double roll extrusion machine for sale
double roll extrusion machine for sale
flat die pellet mill
flat die pellet mill

Flat Die Granulation Equipment

The same goes for flat die granulating machine. It also uses the dry granulation method. But it is more suitable for granulating dry organic compost. Its granulating part consists of a rotating roller and a mold with holes. So, the final fertilizer particle is cylindrical. It is widely used to make food, organic fertilizers and fuel pellets.

Rotary tooth granulator

As its name suggests, the granulation par dents d’agitation is closely related to rotating teeth. It uses the mechanical agitation generated by the high-speed rotation of the teeth and the resulting aerodynamic force to transform organic matter into fertilizer granules.. The strong point of the produced granules is higher hardness than that of granules from disc granulation and rotary drum granulation.

nouveau type de granulateur d'engrais organique à vendre
nouveau type de granulateur d’engrais organique à vendre
rotary drum granulating machine
rotary drum granulating machine

Stirring Rotary Drum Granulator

It is a two-in-one fertilizer granulation equipment. It combines the rotating drum granulation method and the stirring tooth granulation method. Therefore, it offers a higher granulation rate, reduced energy consumption and allows fertilizer granules to be prepared with a more uniform and aesthetic appearance.

Which fertilizer pellet making machine is suitable for organic fertilizer production / NPK ?

There are various fertilizer granulators. Which ones are suitable for granulating organic fertilizers? ? And which ones can help you transform chemical materials into pellets ? Here is the answer !

Organic fertilizer granulator

Whether you want to process cow manure or chicken manure into pellets, you can choose our organic fertilizer granulation machine. There are large scale and small scale types, dry and wet granulation, for the manufacture of organic fertilizer granules. All are economically priced.

granulateurs d'engrais organiques
granulateurs d’engrais organiques
production de granulés d'engrais complexes
production de granulés d’engrais complexes

NPK Fertilizer Granulating Equipment

When you want to transform a mixture of’urea, de SSP, de DAP, by MOP, etc. en granulés, we can also provide you with a suitable NPK granulator. They can fully meet your capacity requirements, cost, granulation method, etc.

What method can you use for making quality fertilizer pellets ?

To prepare quality granulated fertilizers, two granulation methods are commonly used.

Wet granulation method

In wet granulation process, the machine mainly uses liquid (usually water) as a binder to reinforce the cohesive force between powdered fertilizer materials. So, this type of fertilizer granulator can make pellets easier and faster. Disc granulator and rotary drum granulation equipment are both wet granulation machines.

dispositif de pulvérisation de liquide pour la granulation d'engrais humide
dispositif de pulvérisation de liquide pour la granulation d’engrais humide
working principle of roller press granulator
working principle of roller press granulator

Dry granulation method

Dry granulation involves virtually no water. It produces fertilizer granules through extrusion between rollers – only physical force. Donc, using dry granulation equipment, you can turn powder into fertilizer faster and reduce your drying and cooling costs.

How much fertilizer granules can the granulator produce ?

When purchasing suitable fertilizer granulation equipment, capacity is an essential criterion. SO, what is the production of the fertilizer granulation equipment mentioned above ? And which one is a great choice for small or large scale fertilizer pellet production ?

Flat Matrix Dry Granulation System

If you want to set up a small fertilizer granulation plant, all types of YUSHUNXIN fertilizer granulators can meet your needs. For a capacity of 1 has 3 t/h, the flat matrix granulator, disc granulator and double roller granulator machine are ideal choices. Because in addition to an adapted capacity, they also have a great price. For a capacity between 3 et 6 t/h, you can choose disc granulator and stirring tooth granulator.

ligne de granulation d'engrais à petite échelle
ligne de granulation d’engrais à petite échelle
large scale granular fertilizer manufacturing system
large-scale granular fertilizer manufacturing system

Large-scale industrial manufacturing of fertilizer pellets

Beyond 6 t/h of production of fertilizer granules, two equipment selection plans are available to you. You can buy only one machine, such as stirring tooth granulator or rotating drum granulator. The yield of the latter can reach 30 t/h. What's more, you can increase the number of fertilizer granulation equipment. With two disc granulators, you can easily prepare 10 tons of fertilizer granules in one hour.

How much does fertilizer granulation equipment cost ?

What's more, cost is also an important factor when purchasing a fertilizer granulating machine. So, due to capacity differences, of material, design and technology, each fertilizer pellet making machine has its own price. More, as a source factory for manufacturing granulators, YUSHUNXIN can offer you the most economical price.

Fertilizer granulators for sale between 3 000 $ et 15 000 $

First of all, if your budget for purchasing a fertilizer granulation machine is between 3 000 $ et 15 000 $, you can buy three types :

  • Disc granulator with a production of 1-6 t/h : cost of 3 500 $ has 15 000 $.
  • Double roller press, designed for a capacity of 1-3 TPH : price of 4 000 $ has 8 000 $.
  • Flat die mill : price of 3 000 $ has 6 000 $, which can fully meet your manufacturing needs of 1 has 2,5 tonnes of fertilizer granules.
granulateur à double rouleau pour la fabrication de granulés d'engrais
granulateur à double rouleau pour la fabrication de granulés d’engrais

Fertilizer granulation machines for sale between 5 200 $ et 95 000 $

More, when you have sufficient investment in fertilizer granulation equipment, we recommend purchasing the following machines, whose cost is between 5 200 $ et 95 000 $

Rotary Drum Granulator for Large-Scale Fertilizer Production
Rotary drum granulator for large-scale fertilizer production
  • The rotary drum granulator with rubber lining and a capacity ranging from 1 t/h to 30 t/h : price of 7 000 $ has 95 000 $.
  • A new organic fertilizer granulation machine, with a production of 1-8 TPH, requires an investment of 5 200 $ has 55 000 $.
  • As for the stirring rotary drum granulator, due to the use of two granulation methods, it costs between 20 000 $ et 30 000 $.

Common Fertilizer Granulation FAQs

What is the material of YUSHUNXIN fertilizer granulating machine ?

Boiler steel Q235B, which has high strength and is not easily deformed.

Can fertilizer pelletizing equipment produce fertilizer pellets? 1 mm ?

Of course. They can fully meet your fertilizer pellet production needs. 1 has 10 mm.

What is the moisture content of the raw material when granulating ?

For wet granulation equipment, she is from 20 % has 40 %. But using a dry granulator, it must be reduced below 10 %.

How hard are finished fertilizer granules? ?

About 15-20N.

For the manufacture of quality fertilizer granules, there are also many other useful equipment for you. Such as fertilizer grinder, the screener, the drying machine, cooling equipment, etc. What's more, we can provide you customization service of these fertilizer machines. Do not hesitate to contact us immediately. We will do our best to offer you the best solutions for your own fertilizer manufacturing, smoothly and successfully.

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