One of the best chicken waste management solutions is to make fertilizer. This option fully meets, and simultaneously, to your poultry farming waste management requirements, respect for the environment and commercial production of organic fertilizer. But how to transform chicken droppings into organic fertilizer in the form of granules, powder, of compost, or simply by drying ? YUSHUNXIN will offer you customized chicken manure fertilizer manufacturing plan and equipment, depending on your budget, of your capacity, etc.
Settings
- Ability: 1 at 20 t/h
- Products: Pellets, poudre, compost
- Cost: 35 000 $ at $500,000
- Zone : 800 to 10,000 m²
- Equipment material : Q235 carbon steel, alloy
- Application: Management of poultry droppings, production of organic fertilizers
Top 1 commercial chicken waste management plans
For farms looking for a commercial chicken manure management solution, the best choice is to transform the droppings into fertilizer pellets. Indeed, you generate more profits, while disposing of livestock waste in an environmentally friendly manner. SO, how to quickly granulate fertilizer from chicken litter ? There exists 2 types of chicken manure fertilizer pellet manufacturing systems, favored by most manufacturers.
Industrial chicken manure pellet production system
Generally, to industrially manufacture an organic fertilizer from chicken manure, the most efficient solution is rotating drum granulation system.
On the one hand, with a single granulator integrated into the chicken manure fertilizer system, you quickly produce organic fertilizer granules at a rate of 1 has 20 TPH. In other words, this device fully supports your chicken waste management projects to 100 000 to several million poultry, as well as your organic fertilizer production plans with an annual volume of 5 000 has 100 000.
On the other hand, in order to better finalize the industrial manufacture of fertilizer granules from chicken droppings on a large scale, YUSHUNXIN specially designed drum powder granulation line with extra coating (in rubber and stainless steel). This greatly improves the abrasion resistance of chicken manure fertilizer equipment, and guarantees you a longer lifespan.
93% Conversion granulation of poultry litter fertilizer
Is there any chicken manure pellet making solution with high conversion rate, greater than 93 % ? Bien sûr. You can buy disc fertilizer granulation line, as it is the most cost effective plan to pellet chicken litter.
On one side, thanks to the open granulation disc for powders, you monitor the state of formation of chicken manure pellets. So, you adjust the humidity of the material in time, and you transform the composted droppings into pellets of the required caliber (1–8 mm). At the same time, the granulation rate can reach 93 %.
On the other, compared to a drum granulation line, the système de granulation au disque features an economical price and compact design, what is suitable for small-scale manufacturing of granulated fertilizer from chicken manure. For an organic fertilizer granulation plant 5 TPH, you must plan a budget of 100 000 has 150 000 dollars, and a workshop 3 000 has 4 000 m².
As a professional fertilizer manufacturing plan supplier and equipment manufacturer, YUSHUXIN can provide you with all industrial machines for processing chicken manure fertilizer granules, from composting to packaging. Come and discover them now !
Is there a system for making compost from chicken droppings ?
Can we start chicken waste management and organic fertilizer manufacturing through composting? ? Oui, absolutely. The decomposition of chicken manure is the most essential step to use droppings as fertilizer without health risks.. And it is also an excellent choice if you want to transform these droppings into commercial organic compost in powder form..
Composting chicken droppings 20 days
To transform raw droppings into safe and useful organic fertilizer, composting is essential. Thanks to a controlled composting process, with a suitable temperature, good humidity and sufficient oxygen supply, you easily eliminate pathogens, parasite eggs and weed seeds present in laying hen manure.
But how to quickly and safely decompose chicken manure ? YUSHUNXIN provides you with professional manure composting machines. With efficient turning and good ventilation, you can ferment large quantities of chicken manure into compost by 20 days. Here is, of your choice, rapid fermentation tanks in a closed enclosure, an economical alley compost turner, as well as mobile windrow turners.
Production of powder fertilizer from chicken manure
However, to commercially manufacture composted fertilizer from chicken litter, it is more recommended to transform the compost into fine powder. As the absorption is better, you can also generate more income.
For that, simply add multiple machines to your chicken manure management system : a material feeder, a compost grinder, a powder screener and a bagging scale. With a complete chicken manure powder fertilizer manufacturing line from 1 has 20 TPH, including composting machine, the price range is between 30 000 et 100 000 dollars, and the minimum installation surface is 800 m².
Can you suggest affordable chicken waste processing plant solutions costing $50000 ?
When you plan to set up an organic fertilizer manufacturing system for chicken manure management, with an investment less than or equal to 50 000 dollars, 2 types of configurations are recommended.
Fertilizer pellet manufacturing plan 3 TPH for’valorization of chicken droppings
With a budget of 50 000 dollars, a great option is to purchase a simple disc pelletizing system to treat chicken manure. It includes the SXLDF-3000 windrow composting machine, a feed hopper, the wet compost grinder SXSF-90, the SXYZ-3000 disc granulator, the SXGS-1240 rotary screen, the SXBZ-50 single bucket bagging machine, as well as belt conveyors. So, you produce easily 3 tons of commercial granulated fertilizer from raw chicken manure.
Powder fertilizer manufacturing line 10 TPH based on poultry manure
En revanche, if your goal is to start a fertilizer production unit based on chicken manure 10 TPH, you need to invest in an organic powder fertilizer project. This system generally integrates an SXCF-5000 in-pit compost turner, a charger type feeder 2*3 m, a vertical powder manufacturing machine SXFLF-1000, an SXGS-1870 screening sieve, an automatic fertilizer bagging machine, and belt conveyors.
Can we set up a chicken manure drying system? ?
Bien sûr. If you need a mechanical drying system for chicken waste management, we also offer custom manure drying systems. It can reduce the humidity of droppings to less than 10 %, on a scale of 1 has 20 TPH. In general, he understands 3 parties : a screw dehydrator, a rotary dryer, and a heat generation system.
Dry the chicken manure until 30 % humidity
When you need to treat chicken litter with 50 % has 70 % humidity to reach 30 %, screw drip press is the best choice. With simple mechanical pressure between the screw and the sieve, it fully meets your chicken waste management needs for 10 has 20 m³.
Treat chicken litter until < 10 % water content
Ensuite, to further reduce the humidity of the droppings to less than 10 % at industrial level, the séchoir rotatif helps you considerably. Thanks to hot air drying and its rotating drum design, the machine can dry broiler waste up to a maximum capacity of 20 TPH.
Heat generation for drying chicken droppings
Finally, for hot air drying with a rotary dryer, you need to buy a heat generation system. It requires a gas burner, a hot air generator (hot air oven) and a fan.
Can you give me examples of chicken manure waste recovery projects??
Bien sûr. For over 20 years, YUSHUNXIN fertilization equipment helps many chicken breeders and organic fertilizer producers to successfully launch their projects. More than 50 countries and more than 200 projects completed. For example: Chicken Manure Granulation Plant Cost 300 000$ in Algeria, Valorization of poultry manure 500000 chickens in Tunisia…
How to Buy Quality Equipment for Your Chicken Waste Management System ?
After defining your chicken manure treatment plan and choosing the equipment, you should also pay attention to purchasing quality machines for manufacturing manure fertilizers. High-quality fertilizer machines are characterized by high working efficiency, fewer obstacles, and reduced maintenance costs. But how to buy reliable equipment for processing chicken manure ? Here are three tips for you.
Ask those who have already started processing chicken manure
In general, it takes time and a lot of effort to find the best chicken manure fertilizer preparation machines in the market. Fortunately, some people have already been using these machines for several years. They tested equipment from different manufacturers. So they know the best chicken manure removal machines available. If you get their recommendations, you can save time and money. They can even prevent you from choosing the wrong machines.
Choosing a Reliable Fertilizer Equipment Manufacturer
A leading manufacturer, reliable and experienced is more likely to produce high quality chicken manure processing machines. For example, YUSHUNXIN. As a reputed fertilizer equipment manufacturer, we have more than 20 years of experience in the production of machines for processing chicken droppings. We employ skilled and experienced workers to design and produce different types of machines. What's more, we can help you choose the machine best suited to your broiler droppings processing activity and offer you excellent discounts.
Moreover, we offer many other plans for making fertilizer from manure, like the transformation of cow dung into fertilizer, the method of making fertilizer from pig manure, etc. If you have other needs, do not hesitate to contact us now for your own fertilizer production line !
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