Compound fertilizer production line

1. If you want to make nitrogen fertilizers, you can use as raw materials: urea, chlorure d’ammonium, sulfate d’ammonium, nitrate d’ammonium, nitrate de calcium, etc.
2. When you want to produce fertilizers rich in phosphate, monoammonium phosphate (MAP), diammonium phosphate (DAP), le superphosphate (SSP), etc, are great options.
3. For the manufacture of potash fertilizers, it is advisable to choose potassium chloride (MOP), potassium sulfate (SOP), le carbonate de potassium, vegetable ash, etc.

In general, we recommend making compound fertilizers from chemical powders, as it facilitates the production of pellets in a smoother manner. If your raw materials are rocks, you need to grind them into powder first. Can chemical granules be used directly as materials? ? Of course. In this case, you can choose our fertilizer mixing system to produce compound fertilizers.

Production of powder fertilizers

If you plan to use chemical powders and want to make low cost compound fertilizers, you can choose our powder fertilizer production line. Thanks to the dosage, when grinding, to the mixture, au tamisage et au conditionnement, it allows production to be completed quickly and easily. What's more, as it requires little equipment, its price remains economical.

NPK fertilizer granulation line

When you need a plan to produce NPK pellets from chemical powders, YUSHUNXIN NPK granulation system is a better option. As its name suggests, a suitable NPK granulator is essential. YUSHUNXIN can provide you with disc granulator, un granulateur à tambour rotatif or a roller granulator according to your needs. In general, with the first two processes (wet granulation), it is necessary to add the drying and cooling steps. En revanche, after granulation by dry extrusion, NPK granules can be directly packaged.

Production of SSP phosphate fertilizers

We also offer a SSP production line, widely used to transform chemical rocks and liquid materials into fertilizers. Dans ce procédé, you must first grind the rocks into powder. For that, we recommend the use of a Raymond mill suitable for the manufacture of mineral powders. Ensuite, powdered material is mixed with liquid, then undergoes acidification and aging to make it suitable for the production of chemical fertilizers. You can then choose to produce powdered or granulated fertilizers.
 

Setting up a fertilizer blending plant

Finally, for those who want to directly use chemical granules to produce compound fertilizers, we designed a fertilizer mixing plan. It consists of a dosing machine, a BB mixer and an automatic bagging system. It is an ideal choice if you want to produce bulk NPK fertilizers in a simple way and with reduced investment.

Which compound fertilizer production line is the least expensive ?

For those who want to produce at a lower cost, powder fertilizer production lines and mixing systems are excellent choices. They only require a few machines. The less equipment there is, the lower the cost. What's more, less equipment also means a reduced installation area, which further helps reduce expenses. Even for a capacity of 20 t/h, a surface of 800 has 2 000 m² is enough (for information only).

Which manufacturing plan suits a larger budget ?

However, if you have sufficient budget and want to produce better quality fertilizers, it is better to opt for our NPK granulation line or our SSP production line. These processes combine various raw materials to generate pellets, thereby reducing the risk of nutrient stratification during transport and storage. What's more, a major advantage of YUSHUNXIN equipment is their low energy consumption. Long term, these systems can generate significant profits.

Add a gas treatment system

The manufacture of compound fertilizers generates exhaust gases, which can seriously pollute the environment. It is therefore necessary to integrate a gas treatment system.

Check and maintain equipment regularly

Regular monitoring of machine operation allows breakdowns to be detected and repaired in time. Regular maintenance extends the life of equipment

Reduce dust pollution

As production often uses powders, this results in the dispersion of dust into the air, harmful to workers' health. YUSHUNXIN can provide solutions such as dust covers, dust collectors and settling chambers.

Develop emergency plans

Establishing emergency plans is useful to quickly manage accidents and reduce losses.