When you want use organic waste as fertilizer, it is necessary to transform them into composted fertilizer. Because composting is a process that eliminates pathogens, parasite eggs and bad odors in organic litter. SO, how to quickly and easily break down organic fertilizers ? Large-scale fertilizer composting system is an ideal choice for you. It has the characteristics of large capacity and high degree of automation, which is very beneficial to speed up your composting of organic fertilizer. And in order to fully meet the requirements of organic fertilizer suppliers, YUSHUNXIN specially designs various large-scale composting solutions for your choice. You will find the one that suits you.
Settings
- Ability: 10-20 T/H
- Composting duration : 10-20 days
- Feed humidity : 50-60 %
- Composted Moisture : 30 %
- Application: Disposal of animal manure, des déchets de biogaz, candy waste, de la paille, rice husks, etc.
Which large-scale fertilizer composting system quickly breaks down organic matter ?
Compared to small-scale organic fertilizer fermentation, it will undoubtedly take more time to start composting on a large scale. SO, how to speed up your composting process ? Ici, our engineers offer you three reference tips.
Grind organic matter into fine powder
The best way to transform organic waste into compost is aerobic fermentation, which decomposes organic waste in the presence of oxygen. Therefore, providing sufficient oxygen is the prerequisite for better organic fermentation on a large scale. But how to efficiently deliver oxygen to compost piles ? It makes sense to grind the raw materials into a fine powder, which has a larger contact surface with oxygen. Donc, if you want to quickly compost organic litter, Buying a grinding machine for your large-scale fertilizer composting system is an excellent choice. For that, you can opt for new type vertical crusher or semi-wet crusher.
Mix materials with organic bacteria/old compost
What's more, you can also facilitate large-scale composting by mixing raw materials with old compost. Because it contains more microorganisms responsible for decomposing organic matter and generating heat to eliminate harmful substances in organic waste. Of course, it is more convenient to directly add biological bacteria. But whatever method is used, it is necessary to mix these additions with the organic litter in a homogeneous manner so that they can fully play their active role in large-scale composting. Ici, We recommend using a horizontal mixer or disc mixer in your large-scale composting system.
Focus on temperature control
Ensuite, if you want to speed up the fermentation of organic fertilizers, you should also pay attention to the temperature setting. When composting fertilizer on a large scale , It is advisable to keep the temperature between 60℃ and 70℃. Because when the temperature reaches 60℃, pathogens, parasite eggs and weed seeds in manure can be destroyed. However, if the temperature is above 70℃, this will cause the beneficial bacteria to die. At that time, you must use composting equipment to turn the materials and dissipate excess heat.
Therefore, A quality large-scale fertilizer composting system generally consists of a grinder, a mixer and composting equipment. And according to the choices of different customers, we design various types of large-scale composting systems for manufacturing organic fertilizers. You can choose the one that suits your needs.
What is the largest organic fertilizer composting system ?
Among all large-scale organic fertilizer composting systems, wheel type composting system is the largest fermentation line in our factory. It is also the best-selling product to organic fertilizer manufacturers who wish to begin large-scale composting in a fermentation trench.. There are three main reasons :
Turnaround range 10 has 30 m
The wheel type compost turner is the highest capacity composting machine on the market. In general, it can compost organic litter in a fermentation trench with a width of 10 has 30 m and a depth of 1 has 3 m. So, he can treat 1 has 2 times more compost material than other turners. So, if you wish remove large quantities of cow manure, a single wheel turner is enough.
Effective composting of organic waste
What's more, we not only equip the turning parts with a vertical movement system but also with a horizontal adjustment system. The first can help you return to the starting point without obstacles. In this way, you can quickly start the next composting. And the second is the secret to composting organic matter without a blind spot. Both are very beneficial to improve the working efficiency of your large-scale composting system.
Automatic fertilizer decomposition
To prepare a better quality organic fertilizer, screening is essential. A rotating powder screen separates waste and large particles from fine compost powder. Waste (stones, butts, etc.) are then discharged and the large particles are crushed. This improves the purity of the final fertilizer and reduces waste.
How to Start Large-Scale Organic Waste Composting at Low Cost ?
If you want to start large-scale, low-cost organic waste composting, the ideal choice is to purchase a caterpillar type windrow composting system. Because it can greatly reduce the construction cost of fermentation trenches. SO, how does this large-scale composting system work to turn organic matter into compost fertilizer ?
Grinding and mixing
Like a powder sifter, fertilizer pellet screener can divide finished organic pellets into small size pellets, of required size and large size. It then helps transport the qualified organic fertilizer granules to the next process and return other fertilizers for re-granulation.
Windrowing of raw materials
Ensuite, you must pile the pretreated organic manure into long windrows on level ground. Because it is practical for starting large-scale fermentation with a caterpillar-type windrow turner. What's more, it is recommended to form windrows of 2,4 has 3 m wide and 0,6 has 1,5 m high.
Driving the tracked turner
Finally, it's time to use the track turner to compost windrows on a large scale. Is this turner difficult to use ? Of course not. Because it adopts a system of double control levers. Even a semi-skilled worker can operate it easily to compost a large amount of organic waste. In general, he can treat 500 has 1 500㎡ of compost windrows per hour.
How to prepare compost on a large scale in a more environmentally friendly way ?
Is there a suitable large-scale fertilizer composting system to initiate aerobic fermentation in an environmentally friendly manner? ? In this case, our system of fertilizer fermenter in tank is your best choice. It is mainly based on two designs to reduce pollution linked to the manufacture of fertilizers.
Composting in a closed enclosure
That is to say, the vertical fermentation tank generally composts organic manure in a closed environment. This way, it can prevent the spread of odors and harmful substances during large-scale composting. Furthermore, the closed enclosure composting method is also beneficial for isolating external influences. So, you can produce fertilizer compost on a large scale faster and more efficiently.
Exhaust gas treatment system
What's more, we designed an exhaust gas treatment device for this large-scale composting system. It treats the gases from composting until they reach the emission standard, then rejects them. This can further ensure that you can start large-scale composting with less pollution.
After large-scale composting has been carried out, we can also provide you with a fertilizer granulation plan depending on your raw materials, of your budget, of your surface, of your capacity, etc. Do not hesitate to contact us now to get your own fertilizer business plan !
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