Industrial Composting System

Contents

An industrial composting system refers to projects that process organic waste to render it harmless and sell it as fertilizer. And to help you produce compost in large quantities in less than 20 days, there is professional fertilizer composting equipment, particularly closed tank systems, pit turners and mobile windrow turners. They can totally meet your capacity needs ranging from 1 has 20 tons, because they make it possible to treat bovine manure, poultry droppings, du lisier porcin, goat droppings, des résidus de biogaz, etc., due to 2 has 60 tons per hour. What's more, in order to increase the profitability of your composted organic fertilizer production projects, you can also opt for solutions for manufacturing organic fertilizers in powder or granules. Come and discover them now.

Settings

Ability : 1 has 20 t/h
Duration of composting : 15 has 20 days
Humidité de la matière première : 50 has 60 %
Compost moisture : 30 has 40 %
Applications : Manure, agricultural waste, biogas residues, déchets de champignons, déchets de sucrerie, sludge, etc.

Top 3 industrial fertilizer composting equipment available

When you start a commercial compost production facility, it is essential to quickly decompose organic waste. For that, it is recommended to purchase equipment suitable for the industrial composting system, and thus you will be able to finalize the fermentation of large quantities of waste in just 20 days. So which type to choose ? Composter in tank, trench composting machine or windrow turner ? It entirely depends on your needs.

Faster in-tank composter

For those who want to produce compost quickly, the tank fermentation reactor closed is the best choice. This equipment ferments organic matter in a closed environment, which isolates external influences. Therefore, the composting temperature can quickly reach 60 °C, a level sufficient to eliminate harmful substances. Furthermore, it has automatic oxygen supply systems, temperature monitoring and even air heating, which allows the reactor to break down the manure quickly, including in winter.

machine de compostage d'engrais fermée en fonctionnement — machine de compostage d’engrais fermée en fonctionnement

Wheeled composting equipment for large-scale cow manure valorization

Economical trench turner

Is there a economical equipment for large-scale composting ? Of course. You can choose our wheeled trench turner, which mainly transforms organic waste into compost in fermentation pits. And as its reversal width reaches 8 has 30 m and its depth 1 has 3 m, this equipment can fully satisfy an average production greater than 10 t/h. In parallel, we also offer trench turners suitable for small fertilizer fermentation lines, such as trough turner and flat chain machine.

Mobile composting machine for windrows

However, when you need a mobile turner, YUSHUNXIN also offers windrow composting machines. Tracked models and mobile models feature a flexible movement system and simple control, which allows industrial composting equipment to move forward, move back and pivot freely on level ground. You can choose to compost indoors or outdoors, in large quantities or in small scale according to your needs. All you have to do is pile up the organic waste in windrows and drive the turner to ensure the aerobic fermentation directly.

What is the process of an industrial composting system ?

When you plan to produce compost, it is necessary to fully understand the industrial composting process. Two types of commercial lines are available.

Economical production of compost in two essential steps

For those who want to start a simple, low-cost composting project, this solution for decomposing organic waste, comprising only two steps, fits perfectly.

Removal of excess water from manure

In general, the raw materials for the production of organic compost are animal manure or commercial waste, and their humidity level can reach 70 % has 90 %. Or, for efficient aerobic fermentation, the ideal is 40 % has 60 %. You must therefore eliminate excess water. How to dry manure quickly ? A professional dehydrator is available for this, capable of reducing humidity to 30–40 % in a short time.

Transformation of organic waste into compost

The second step, essential in any composting system, involves turning the piles of manure to speed up the process. For industrial composting, it is recommended to use a professional turner. This ensures regular and deep reversals, guaranteeing sufficient oxygenation for microorganisms, while the heat generated removes harmful substances. You can thus produce compost that can be used as fertilizer without risk..

How to further improve fermented compost ?

If your budget allows and you want to produce a higher quality compost fertilizer, you can continue the treatment in three stages.

vertical crusher for large scale cow manure powder production

Grinding agglomerated compost into fine powder

After decomposition, the compost still has a humidity of approximately 30 %, which results in agglomerates. Grinding into a fine powder allows plants to absorb nutrients more easily. For grinding wet materials, we recommend a vertical mill or semi-wet crusher.

Sieving compost to improve purity

What's more, to improve the purity of the compost, you can add a rotating screen after grinding. Thanks to the rotation of the sieve, the machine removes small stones and separates fine particles from coarse particles, which allows you to prepare a better quality industrial composted fertilizer.

tamiseur de poudre d'engrais — tamiseur de poudre d’engrais

Bagging finished compost for sale

Finally, bagging constitutes the last step of the industrial composting system. This makes transportation easier, storage and use. Our bagging machine offers a weighing accuracy of 2‰, and you can freely package your compost in bags of 10 kg, 20 kg or 50 kg.

Can machines break down animal manure ?

Obviously. All our equipment for industrial composting system is made of high quality carbon steel, allowing them to resist erosion caused by various materials. So you can freely purchase YUSHUNXIN fertilizer composting machines for your fertilizer projects.’recovery of chicken droppings, of dairy manure management, swine waste treatment, valorization of horse manure and management of biogas waste, des déchets de champignons, des déchets de sucrerie, etc.

project to convert chicken droppings into fertilizer

plan de production d'engrais à base de bouse de vache — plan de production d’engrais à base de bouse de vache

plan de fabrication d'engrais organique en poudre — plan de fabrication d’engrais organique en poudre

Can we treat waste from 500 000 poultry with an industrial composting system ?

Absolutely. Thanks to in-tank composters, to trench turners and windrow turners, you can produce 1 has 20 TPH of compost without difficulty. So, with a humidity level of 60 %, you will be able to treat 1,5 has 40 tons of organic waste per hour, either 15 has 80 tons per day.

poultry manure recovery plant 500000 chickens

In general, every chicken produced 0,15 kg of manure per day, every cow 30 kg and each pig 10 kg. Therefore, this equipment is ideal for farms over 100 000 poultry, 500 cattle or 1 500 pigs. Bien entendu, an industrial fertilizer fermentation system is a great choice for you, and it would be a pleasure to provide you with personalized solution for the waste management of a farm 500 000 poultry.